Workflow guides

Cosmetics manufacturing ERP: orders, formulas, lots and shipping in one system

Manufio is a web-based production ERP built for cosmetics manufacturers. Sales orders, formulas and production, lots and quarantine, warehouse and shipping, the general ledger and marketplace listings all work on the same records. It has been used every day since June 2026 in Provable Cosmetics’ factory in Kırklareli, Turkey.

General-purpose ERPs struggle with cosmetics in three places: formula versions and batch scaling, lots and expiry dates, and checks before shipping. Manufio does not stop at warnings there; for steps that cannot be undone, nothing proceeds until the rule is met.

3 months free for pilot manufacturers

How it works

  1. 01

    Orders

    Line prices are frozen at order time; stock is allocated to open orders in sequence, and a short line requires a “produce or ship without it” decision.

  2. 02

    Production

    A work order opens only with a chemist-approved formula; the operator sees it scaled to the job and records the mixing vessel and filling line.

  3. 03

    Quality and shipping

    A finished batch enters saleable stock only after release from quarantine; shipments open only from checked pallets.

Problems from the factory floor

Orders & shippingHard gate

Ship only from checked pallets

ProblemThe same stock was counted for two orders, and unchecked cartons could end up on the truck.

SolutionWhen the warehouse puts goods on a pallet, those lots are locked to the order and leave free stock. A shipment can only be created from a checked pallet. Stock is allocated to open orders in sequence, so the coverage view shows the real picture.

Orders & shippingHard gate

Missing line: produce it or ship without it

ProblemOne line is short. Does the whole order wait, or does it leave incomplete? Without a decision, the truck waits at the gate.

SolutionA short line requires a decision: send it to production (the chemist gets an urgent production alert) or ship without it. Shipment approval stays closed while any line is undecided. Once decided, the other options lock; changing course means undoing first.

ProductionHard gate

Confidential formulas

ProblemThe formula is the factory’s most valuable knowledge. It should not sit in front of everyone on the production floor.

SolutionA formula opens only for the operator assigned to the job, scaled to that job’s quantity. Ingredients marked confidential are not named to people without permission. No work order can be opened with a formula the chemist has not approved.

Production

What can we produce?

ProblemWith the materials on hand, how many units of which product can we make today?

SolutionThe board shows, for each product, how many materials are short at the target quantity and the maximum units possible with stock on hand, taking free stock, quantities reserved for other jobs, approved alternatives and expiry into account. Products added to a basket share materials in order, and work orders are opened from there.

QualityHard gate

Quarantine gate

ProblemNobody could tell what was in quarantine; the screen only offered a “release” button.

SolutionThe quarantine queue shows product, shade, lot, quantity, the work order it came from, how many days it has waited and the issue. Goods that have not been released never enter saleable stock.

Finance & accounting

General ledger: entries post themselves

ProblemSales, purchases, collections and payments were entered once in the ERP and again in the accounting software.

SolutionInvoices, collections, payments and cash records create their own journal entries. Sub-ledgers, trial balance, customer and supplier balances with ageing, the VAT return summary with its offset entry, and month-end exchange-difference entries are calculated from the ledger.

Frequently asked questions

Which ERP is right for a cosmetics factory?

Look for formula versions and batch scaling, lot and expiry tracking, quarantine, checks before shipping, fit with your accounting practice, and whether the team can use it on phones and iPads. Manufio grew out of exactly these needs; its interface is in Turkish today.

Where is Manufio in use?

In Provable Cosmetics’ cosmetics and hair colour factory, since June 2026. You can visit the factory and see the screens in use.

Is there a trial?

Pilot manufacturers use it free for 3 months; setup and data migration are done together, and the decision to continue is yours.

Contact

Tell us about your factory.

Describe your production and the work that is hardest for you in a few sentences. We will get back to you about the pilot, a factory visit or a remote demo.

Reach us directly

WhatsApp +90 506 710 70 12

Provable Cosmetics · Kızılcıkdere OSB Mevkii 2. Cad. A-B-C Blok İç Kapı No:3, Merkez / Kırklareli

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